Corpus Christi International Airport – Terminal Building Roof Replacement

Client Type: Government / Public Infrastructure
Building Type: Airport Terminal Facility
Service Provided: Full Roof Replacement & Modernization
Roof System: TPO Single-Ply Membrane + Custom Sheet Metal
Location: Corpus Christi, TX
Completion Year: 2023

Port Roofing partnered with the City of Corpus Christi to complete a comprehensive roof replacement at the Corpus Christi International Airport Terminal Building.
The project scope included:

• Removal of the existing roof system and outdated insulation
• Installation of a new fully adhered TPO single-ply roofing system with upgraded thermal insulation
• Fabrication and installation of custom sheet metal edge details, flashings, and coping
• Work coordination with airport operations to ensure uninterrupted passenger services
• Compliance with FAA safety, access, and security protocols throughout construction

Challenge / Objective

The airport’s existing roof system had exceeded its service life, showing extensive weathering, leaks, and energy inefficiencies.
Unique challenges included:

• Performing work at an active airport terminal with 24/7 public operations and airfield access restrictions
• Strict adherence to FAA and TSA jobsite safety and clearance protocols
• Managing multiple roof levels and penetrations for HVAC and communications systems
• Coordinating with city officials and airport maintenance to minimize disruptions to passengers and operations

Solution

Port Roofing developed a detailed construction plan to phase work around airport schedules and maintain operational safety at all times.
Project execution highlights included:

• Complete tear-off of the existing system and substrate repairs as needed
• Installation of new TPO membrane roofing with improved insulation and energy performance
• Integration of custom-fabricated sheet metal coping and flashing to ensure watertight transitions
• Coordination with airport authorities for controlled access, safety briefings, and night work scheduling

The new roof system provides enhanced waterproofing, energy efficiency, and long-term durability, protecting one of the region’s busiest public facilities from Texas Gulf Coast weather conditions.

Notable Features:

• Active airport site with continuous operations
• Strict adherence to FAA/TSA jobsite safety requirements
• Custom sheet metal fabrication for multi-level roof design
• Upgraded thermal insulation and energy efficiency improvements